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Ceramics Cast a Perfect Plate

Casting Plates is Easy.. Getting the backs to look great takes a bit of practice. Follow along and you will be creating perfect plate backs in no time.. 

It's always a good idea to check the inside of your mold before casting. A large soft hair duster brush does a nice job for this step. 

Tip: Shelving molds with large opening upside down, will help keep dust from getting inside the mold during storage. 

Check The Inside of A Mold Before Casting.
CastPlate2.jpg (48297 bytes) Band the mold.. and be sure to take a measurement inside for your casting thickness. The measurement is just over 5/8" so we need a spare thickness of 3/8" or slightly under to create a solid in this area.  NOTE: All Boothe Utility Molds are designed for a calculated solid casting. You should never have a hollow in any plate or bowl backs. 

Tip: Rather than measuring each time, you might want to mark the outside of the mold with a marker for reference.  Many Boothe molds have this included in the instructions on the mold. 

To Eliminate a Hardspot on the plate front use a sponge filled with clear water.. and moisten an area on the mold.  Adding moisture to this spot is important..  CastPlate3.jpg (46706 bytes)
CastPlate4.jpg (51385 bytes) Using a soft Goat Hair Fan Brush.. apply some slip to the moisten area. 
Now begin pouring making sure your first splash of slip hits the area only that you pre-applied slip to..  CastPlate5.jpg (53939 bytes)
CastPlate6.jpg (56720 bytes) Fill the mold to the top.  Depending upon the temperature, humidity in your casting room, type of slip..  begin checking in about 15 minutes. 
Check your spare measurement before dumping..  We needed 3/8 inch thickness for this mold.  Check for Thickness Before Dumping
Dump Slip Dump the liquid slip back into the slip vat.. The flow of slip should stop. Do not turn the mold over and walk away.. because you will need to turn the mold back in the upright position for the remainder of the process. 
You will note that there is no hollow..  Turn The Mold Upright
CastPlate10.jpg (60648 bytes) As soon as the slip has loss it's gloss, it's time to begin the trimming process. 

Place the mold half on a turn table. A turntable is probably one of your casting room staples. 

Using a 1 1/2" scalpel blade in your Exacto knife, lay the blade flat on the rim of the plate.  Hold the blade steady and turn the mold. (which is on the turntable) DO NOT MOVE THE KNIFE.  Let the turn table do the work. 

Your plate should look like this.. An overhang rim cause by the side trimming.  Plate is not hollow..   CastPlate11.jpg (81968 bytes)
CastPlate12.jpg (47304 bytes) CastPlate13.jpg (48507 bytes)

The photos above show the process of pressing the rim..  Your sponge should be damp. You press the rim down as you move the sponge towards you.  The clay rim will fold down nicely closing and creating the rim.  The amount of pressure is firm, because you want to seal the rim of clay to the plate back.  This process may take a plate or two to perfect your technique..  However I have watched beginners in our casting classes achieve a perfect back the first time out. 

CastPlate14.jpg (73953 bytes) This is what your plate back should look like.   The rim is wider than what a ram pressed plate might have, but it is consistent and quite attractive.  
We always recommend in the final cleaning when dry that a sand board be used to completely level the plate back. 
Some Hints..  Some casters have indicated that ware on plates and platter crack in the mold before they can get it out..  Normally this is caused by a mold that is too dry. For some it never happens, because their casting area is very humid from daily casting keeping molds in the area moist. ( Moisture you can't feel by touch )  If you feel that your mold is bone dry... before your first casting, misting the core inside with a water filled atomizer bottle is recommended. For additional casting that day, you will not have to re-mist.  

 


Definitive Guide to Mold Making and Slip Casting: Contemporary Techniques for Potters

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