Slip Casting perfect stemware, goblets, and other vessels with a stem.. 

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Ceramics Casting Perfect Stemware

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Technique: Casting Perfect Stemware..  Solid Stem and Rimless Top Edge

Before Casting any mold, be sure to open it a get a visual of what you will be casting. 

This is the time to check for any possible stress problems and ward those off before casting.  

The goblet mold shown, and all of the Boothe Coffee Mugs and Tumblers are calibrated for a casting thickness.

InspectMold.jpg (324453 bytes)
This thickness can be measured by using a ruler and measuring the inside top rim. This mold indicates 1/4 inch cast is the correct thickness to make a perfect goblet cast.  MeasureForThickness.jpg (358700 bytes)
Re-assemble the mold.. and band tightly. 
For Information on Banding Straps Click Here.
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Pour slip into the mold, and continue to top off as needed. ( As the water from the slip is absorbed into the plaster forming the shell of the ware, the slip level will sink down in the spare..)  Topping is a term which means to add additional slip to keep the mold full, until you are ready to dump..  pourslip.jpg (279737 bytes)
Check the spare for casting thickness. This is done by cutting a notch into the clay with a fettling knife.  On this mold we needed 1/4 inch thickness.  CheckThickness.jpg (322410 bytes)
Time to dump the slip.. On on this mold, as soon as the clay stops running from the mold, TURN THE MOLD RIGHT SIDE UP. 

Do not leave the mold in an upside down position. 

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When the slip has lost a glossy or wet appearance, trim the spare.  For this design we are using a plastic fettling knife that has a turned up tip.  TrimSpare.jpg (366450 bytes)
After trimming the rim of your stemware glasses should be very close to flush with the body, requiring very little clean up in the greenware before bisque firing.. GobletRimAfterTrim.jpg (336496 bytes)
After trimming, ware will need to set in the mold from 1 to 2 hours before de-molding. This number is depended on your slip formula.. Wetter slips can or should remain for up to 8 hours.  We work with a dry formula slip, which sets up quickly and requires a fast de-molding.  Getting to know your slip adds to your success in the casting room.
The proper way to dry all stem ware is to place it bowl side down on wall board, or foam core..  GobletDrying.jpg (100803 bytes)
WrongCasting.jpg (92275 bytes)

InsideStemSolid.jpg (45288 bytes)
Correct..

Correctly cast stemware should always have filled stems.. 

 

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copyright 1995-2008
Ceramic and Ceramic Information

Current and historical site content is provided by Patty Boothe

Molds are available at
Macky 
P.O. Box 1118
30893 Ehlen Drive
Albany Oregon, 97321
541-967-4055
info@mackymolds.com